Saturday, July 13, 2024

Icom IC-746 pro Ccfl

This is an Icom IC-746 Pro. It uses a ccfl backlight for the LCD display. The regulator for the inverter circuit is a small surface mount PNP transistor, runs very hot, and has minimal heat sink area. This one failed, making the display nearly impossible to see. I replaced it with a much more robust part, and fitted it to the inside of the inverter enclosure for heat sinking. Here's a few pics, and a final test video is below...


















Midland 13-882C 23ch CB restoration...

 Midland 13-882C. Here's another 23 Channel CB radio I saved from the land fill. :-) It looked, and was, rough. Dirty, non-functional, rusty from a damp basement, erratic controls, oxidized plastic chrome, etc. I love these projects! 

VCO wouldn't lock, no matter what. I found the old wax poured on the VCO to be contaminated with moisture, much like the problem Kenwood had with some of their HF rigs in the past. I melted the wax out and all was well! 

New lamps, cleaned controls, alignment, sanding, paint, and it turned out pretty good. While I was at it, I rewired the delta tune control to add a few channels to the PLL matrix. Here's a few pics...





















NAF Headphones, WW2

 A bit of WW2 history... Here's a few pictures of a NAF headphone assy from the Naval Aircraft Facility during WW2. Mfg by Best Mfg Co. with Shure Bro Anb-h-1 elements. They look uncomfortable. They've probably experienced a few  things, too!









Kenwood TS-850S Backlight Repairs

This is a Kenwood TS-850S run up, after a display inverter repair. These are known for leaky electrolytic capacitors, and the acidic electrolyte will literally destroy the traces on the pcb. The symptom was an erratic main display panel. Specifically, a 470uF 16v cap on the inverter board for the CFL backlight. This one was caught early, the board was cleaned, caps replaced, and she's ready for another few decades of use! This precipitated a recap. 105 deg caps were used throughout. Here's a few pics and a little video of the run up is below...















6 Position HF Switchbox....

 I had a need for a switchbox, to select between a number of low power radios... mostly boatanchors. Digging through the junkbox, I found a metal enclosure that was originally built as a multi-load t/r switch. I gutted it, made some changes, and whipped this up for $0. It now uses a non-grounding  ceramic switch, and can select between 6 rigs, and has about 50dB of isolation on HF.