Showing posts with label Repeater-Bulletins. Show all posts
Showing posts with label Repeater-Bulletins. Show all posts

Tuesday, December 4, 2012

More work on the 147.39 repeater...

More repairs were made to the 147.39 repeater yesterday (Sat, 12/1). I met with Matt, Alex, Sam, Roger, and even Jose (for a few minutes) at the site, and work started. Over the next four hours, several things were accomplished.

We retuned all of the receive & transmit cavities, and found them all to be out of adjustment...some by quite a bit. They were last adjusted back in 2002. We changed the configuration of the cavities to improve isolation, and have an additional pass cavity on the receive and transmit ports. De-sense is gone, and all is well with that aspect of the repeater, now.

All 4 cooling fans were replaced. They run non-stop, and have turned many revolutions since the installation of this repeater at the Clayton site in 2002. All of the heat sinks are cleaned, and the repeater is running nice and cool.


A temporary repair had been made a while back with a jumper lead, and that was removed and hard wired to correct a control logic problem. There is one more similar issue, but I forgot my glasses and couldn't see the terminal that needed to be soldered :-)


Weak signal tests were made, and it is responding to signals that are right down in the noise, so we're pretty happy with that. A few programming changes were made, and that wrapped up the work for the day.

The "to-do" list is getting short now with only a few items left like: replacing a defective PL encoder board on the transmitter, repairing a control logic issue for the 2nd voice announcer module, and replacing a backup battery on the voice IDers.

Next, the work on the Clayton site begins...

147.39+ WB4IUY Repeater work...

147.39 repeater work underway... A good bit of work is being done to the 147.39 repeater. Chris, Sam, Alex and myself went out to the site last Saturday (11/24/12) and found the dirtiest repeater in operation on this planet...really :-) To qualify this, the repeater has been running hands off for at least 2 years, maybe 3, so I had no reason to go to the site to check on things. I had no idea the site/repeat er/tower/antenna had deteriorated to such a sad state...


The property owner now stores hay for 18 horses in the rear of the barn in the area where the repeater lives. The floor was at least 6" deep in hey stems and very finely ground chaf from hey. The upper & lower repeater cabinets were completely clogged with hay, chaf, and cobwebs/spiderwebs. The fine dust, which had some of us coughing and sneezing, was at least an inch deep inside of the repeater on some of the electronics to such a point that much of the wiring was completely hidden and all 5 cooling fans were seized up. Heat sinks on driver, power amp, voltage regulators, etc were clogged with the same stuff. I honestly don't know why the repeater had not blown up and/or caught fire. Additionally, the lower cabinet where the duplexers and other items live were in the same condition. It also seems that a dog had found an opening into the rear of the enclosure and has been using the lower section of the bottom cabinet as a toilet and was literally covered in copious amounts of doggie poo.


We pulled out all of the repeater releated equipment, loaded it up, and hauled it off for cleaning and re-installation. It has now been cleaned pretty well, reconnected at a clean site, and is receiving some much needed repairs while keeping it on the air as best as possible. It is suffering from some desense issues at the moment, but more work is planned for Saturday. It should be up and running well in time for the Tuesday night net. We'll also be making some controller and other changes that should improve coverage and functionality.


Tower: We discovered several serious antenna related issues. The tree that had grown up into the tower has been trimmed and the most pressing parts cut away from the tower. There are still a couple of limbs to remove, and I'll get to that shortly. The more significant issue is where someone has run into the southwest elevated guy point and sheared off the backup restraint that ties it to the primary anchors. This allowed the elevated guy point to pull towards the tower, loosen the 3 lower SW guy wires, and allow the bottom 1/3 of the tower to slowly curve towards the northeast. I've got to repair that right away, before an ice storm and tower loading causes the tower to fall. There are also a few ice splits in the lower section that have to be repaired.

Antenna: Examination of the top mounted 4 bay dipole array that has served 147.39 for about 20 years revealed more problems... One of the top folded dipoles has loosened and turned towards the mast about 90 degrees. Another of the folded dipole loops is completely missing and no where to be found on the property. The link antenna has blown around and the multiband vertical is twisted in a pretty bad band. Again, I'm amazed that the system was still working as well as it was.

Saturday, December 1, 2012

WB4IUY Repeater Bulletins, back to 1992!

This is dull reading, but I wanted to get these repeater bulletins on the blog before they were lost forever. These are posts I made online about various repeater problems and repairs, from 1992 to 2012. If you're considering putting a repeater on the air, look over these and think about it long and hard :-) 

I've spent hundreds of hours over the years building / installing / maintaining these things. They were a labor of love, for sure. Repeaters are radio systems that are on the air, 24/7/365. Subjected to everything nature and people can throw at them. They have a rough life and must be built TOUGH. 

On top of typical electronics failures, I've spent hnndreds of additional hours dealing with extreme temperatures, huge power surges, fires, lightning strikes, people hacking the controllers in the middle of the night to try and screw things up, theft, water damage, fire ants that tooke over one of the sites, rust on outdoor cabinets, water in feedline, mice at repeater sites, site owners who covered up the ventilation systems and causing over-heathing, well-intentioned helpers who cleared memory and ALL programming, intentional jamming, unintentional interference from local and distant signal sources, noise from tower rectification, and more...


Current Repeater Bulletins







12/1/2012 - Several repairs and adjustments were made to the WB4IUY 147.39 repeater and tests performed from the new Apex location. Learn more about it HERE.

11/24/2012 - The WB4IUY 147.39 repeater was removed from Clayton for major repair and relocation. Learn more about it HERE.

2/1/2012 - The WB4IUY 10m repeater on 29.620- is off the air. We have lost the TX site and I am in search of a new place to re-install it. Hopefully it will be back on the air soon. All equipment is operational, it is simply shut down for the time being.

3/1/2012 - The WB4IUY 440 repeater on 442.400- has lost it's PA, for a 3rd time. I am going to replace the entire radio, as there must be something wrong with the circulator or the power control board is going nuts. These things are too cheap to let it drive me crazy :-) It is completely off the air until it is replaced.

9/7/2011 - The WB4IUY 440 repeater on 442.400- has been repaired and is back online.

8/21/2011 - The WB4IUY 10m repeater on 29.620- is repaired and back online.

7/30/2011 - The WB4IUY 10m repeater on 29.620- is down at the moment. A recent electrical storm took out the receiver, and it is now on the bench being repaired. The damage is minor, and should be back up and running very quickly.

7/10/2011 - The WB4IUY 10m repeater on 29.620- is running on driver power only, about 10 watts. The PA will be repaired and have it back up to full smoke very soon.

6/17/2011 - The WB4IUY 440 repeater on 442.400- has lost it's PA, again. This has happened after a local user was running crossband into it for long periods of time. Strange, after running as a link hub for many years, it seems to be having problems with high duty cycle operations, now. I must have overlooked something during the PA replacement. It is again running at VERY low power, around 100mw, at this time.

11/12/2010 - The WB4IUY 440 repeater on 442.400- has been repaired and is back online.

9/23/2010 - The WB4IUY 440 repeater on 442.400- has lost it's PA. It is running at VERY low power, around 100mw, at this time.

11/21/2009 - The WB4IUY 10 meter repeater on 29.620- is now back on the air and running well. It could use a more lofty TX location, but it's running and making contacts again.

3/23/2008 - Some pics and info about the Zebulon site updates are now online. Click HERE to have a look!

3/17/2008 - The new circulator in the 442.40+ repeater has now failed, and was replaced. The problem was traced to a low level transmitter stage that was generating harmonics. The increased current in the circulator was desoldering components. The low level amp stage was replaced and all now seems to be well.

3/16/2008 - The circulator was found to be defective in the 442.40+ repeater, and was replaced.

3/15/2008 - The K4RTP-7 SEDAN node on 145.77, and the W4RAL-7 Packet BBS nodes were re-installed at the new Zebulon site. They are combined into a single antenna with a 6 cavity repeater duplexer and are running nicely.

3/14/2008 - The 442.40+ repeater receive interference problem has worsened. All plug-in boards were removed and replaced, as the problem seems to be associate with vibration. No _real_ repair was found.

3/11/2008 - The 442.40+ repeater has developed a problem with interference when transmitting. An additional pass cavity was installed on the transmitter.

3/7/2008 - An intermittant receive problem on 442.40+ repeater was traced down to bad duplexer jumper cable.

2/25/2008 - The 442.40+ repeater was installed at the new Zebulon site. On-air testing is underway...

2/24/2008 - The new Zebulon repeater site was finally completed and ready for re-installation of the Zebulon repeaters.

6/5/2007 - The new Zebulon repeater site was approved, and is now being assembled and readied for re-installation of the Zebulon repeaters. Much work has to be done, including installation of a concrete pad & weatherproof cabinet, power, cables, paint, etc.

3/5/2007 - The Zebulon repeater site was dismantled, prior to removal of the water tower. We are now in search of a new site for the 10m, 6m, 220, & 440 repeaters, in addition to the packet nodes. Bummer...

1/14/2003 - After 9 months of negotiations, frequency studies, meetings, writing letters, providing insurance info, ate....the management at the prospective repeater site for 147.30 in Wilson has changed hands. New management declined our ability to install the repeater at the new site. 147.30 has been returned to the frequency pool with SERA and the Wilson repeater retired with no ETA for re-installation.

6/8/2002 - More tower work was done at the Clayton tower site today. Click HERE to have a look!

6/2/2002 - The K4RTP-7 SEDAN node in Zebulon was updated to K-net protocol by a WA4MJF chip replacement, and the callsign is now K4RTP-8 to avoid an interference situation when the system drops to emergency power.

6/2/2002 - Several more days of work have been done at the Clayton 147.39 repeater site, including installing lightning protection on the AC power circuits and all antenna feedlines. We're beginning to feel a bit more safe about this new installation, and trying to take as many precautions as possible to avoid another serious strike (if that's possible!).

5/26/2002 - A new 145.01 W4RAL-4 packet BBS node was installed at the site in Clayton, and we still have a bit more work to do on it.

5/23/2002 - The 442.400 is back on the air from a test antenna at the WB4IUY shop. Most of the serious repairs have been completed, and only minor controller work remains.

5/21/2002 - WooHoooo!!! The new 147.39 repeater is now back online. The site was refurbished, a new repeater cabinet was fabricated, new cavities were assembled, a new repeater was constructed, and all is now back as it should be.
5/21/2002 - BULLETIN! New 147.39 repeater is now completed and on the air in Clayton. While it was being constructed to replace the repeater described on the TEARA repeater page, we documented some of it. Want to see pictures of the bulletin described herein? Click =>HERE<= to see it while it was under construction!

5/3/2002 - Man, the Clayton site took a lightning hit last night, and took out the W4RAL-4 packet BBS node, power supply, amplifier, TNC, and did a bit of damage to the antenna system. Someone tell Zeuss to quit picking on us!!

5/2/2002 - A new site has been secured for the 147.30 repeater in Wilson. Decent sites are hard to come by, and we're surely thankful for this one. Lots of stuff had to be done to determine compatability, including an intermod study involving a wide range of frequencies. More on this site will be posted later.

4/26/2002 - The old 147.30 repeater, duplexers, antennas, and assiciated hardware were removed from the Wilson site and returned to the WB4IUY shop for repairs/updates, prior to relocating to a new site. Whew, that thing is HEAVY!!!

4/19/2002 - A problem arose in the messaging system on the 147.39 repeater and was corrected.

4/12/2002 - The last of the 147.39+ cavity cabling was completed to allow cohabitation of the site with a packet node on 145.01. Sometimes, things that seem simple on the surface....well, you know :-)

3/30/2002 - Testing was performed at a possible site for an east-bound packet BBS node today. Much site noise proved the site unusable, but a plan was assembled to hopefully work around this...

3/25/2002 - The W4RAL-7 bbs Packet Node on 147.54 developed a transmit power amp problem. Radios were swapped out, and an additional outboard PA was installed.

3/6/2002 - The 10 meter repeater's transmit site seems to have developed an an intermittant antenna problem. As a result, UHF noise is generated that blocks the link rx. An additional low pass filter was installed on the 10m tx, and that seemed to be a reasonable 'patch' for the time being (until we can get up the tower and locate the antenna problem).

2/23/2002 - The 10 meter repeater's receive site controller thumbed it's nose up at me today, and required the replacement of a timer chip. All is once again well with 29.620-.

2/19/2002 - The 10 meter repeater's transmit site power supply is showing it's behind. It was revamped today, and all seems to be well again.

2/14/2002 - The 10 meter repeater is having some aches and pains after being off of the air for some time. A bit of trouble arose in the amplifier, but that was repaired today and everthing is running again.

2/10/2002 - The 224.80 220 mhz repeater is getting a synthesizer overhaul. Much work is yet to be done, as this repeater was also a fatality when the 10m repeater was struck by lightning.

1/4/2002 - Now that it's cold outside, I've slowed down with other activities and am back on the repeater projects... Many things are underway, including new packet nodes, repeater repairs, etc. The 10 meter repeater is now back online, the 442.40 and 224.8 repeaters are getting a facelift, a new BBS packet nodes are under way for Rocky Mount and Clayton on 145.01, a new SEDAN node is underway for Clayton on 145.77, and the 147.30 repeater will be undergoing a move before warmer weather returns....

The following activities occurred on April 6 and 9-11, 2001....
Once the Repeater's PA problems were corrected, Steve and I set out to begin completion of the control system. Part of the control system is built from a refurbished S-Com 6k repeater controller. The original 6k, in use 2 repeaters ago (what a way to measure time!) in Clayton, was almost completely destroyed by lightning in 1996. I tossed it to the side and almost wrote it off for trash....until I ran across a ham on the internet who had another 6k with problems. After purchasing it, I was able to build one working unit from the two failed controllers. These are fairly expensive units, costing over $600 when new...so I felt it was worth the effort to repair (if possible).
Two Digital Voice recorders were pulled from salvage and repaired for storing the longer messages planned for the repeater. These messages will inform users of VE Session info, describe the TEARA repeater network, remind users of the Nets and Meetings, etc.
DC Blowers were added to the repeater to additionally cool the Power Amplifier, Voltage regulators for the power control circuitry, and power rectifier assembly. These are areas where we've had heat related failures in the past, so we thought we'd be a bit ahead of the game to add additional cooling. DC blowers were chosen, to provide cooling protection during periods of time when the repeater may be operating on DC backup power (no AC power).
Backup batteries were purchased and installed on the Digital Voice Recorders, to retain the voice messages during power outtages. In the past, volatile memory was used in this aplication, and consequently caused me to make a lot of unnecessary trips to Clayton to reprogram things.
The audio interfaces from the DVR's were completed, as well as all of the associated controller interfacing. These messages will play at predetermined intervals, including the initial ID period. A control unit is being designed and fabricated as of this typing, that will sequence various messages to the transmitter, and provide an interface for a digital voice clock (for time of day announcements) and the UHF link radio.
A Radio Shack talking clock is being gutted and modified to provide remote time of day announcements over the repeater. The repeater will automatically 'speak' the time of day at the top of the hour. In addition, users will have an access code allowing the time of day announcement to be requested at will. Another talking function being interfaced to the repeater is the initial ID'r. The initial ID is usually the first message to be played when the repeater is 'awakened' from sleep. This is being built from the electronics originally used in a talking greeting card by Hallmark.
Click =>HERE<= to see pictures associated with work done on April 6 and 9-11.

The following activities occurred on April 4/5, 2001....
This is another "heads up" on another large amount of work completed on the 147.39 repeater... on Wednesday night, 4/5 (also early AM and lunchtime 4/5!), another major leap towards the completion of 147.39 was made. In recent days, I've been testing the rx sensitivity of the repeater's receiver when in "repeat" mode. The receiver is very sensitive, but would often become desensitized when the transmitter was online. Lots of testing was performed on the duplexers, transmitter, exciter, etc, in an effort to isolate the problem. Finally, it became apparent that the transmitter was intermittently generating wide band noise and exhibiting some instability in tuning.
Late in the night of 4/4, I decided to replace the transmitter's PA (power amplifier) assembly. On 4/5, Steve KD4WIW and I met to formulate a plan and decide what we'd use for the PA. We were all set to pull the entire RCA transmitter (exciter) and PA, and replace it with a 100 watt Motorola Micor (requiring the modification of the Micor, a lot of hardware and electrical modifications, etc) when we were able to locate an exact replacement RCA Series 1000 power amplifier.
Steve, Tim, and I began work last night around 7pm, and by about 11:30pm, a new power amplifier was installed and tuned. The wide band noise problem is now non-existent, and the repeater rx/tx performance in "repeat mode" is what we were hoping for.
Now that the RF troubles seem to be resolved, we're moving forward to complete the interface of the various peripheral devices (the remaining voice messaging equipment, voice clock, weather radio, ac power detector, dc blowers for emergency power cooling, and UHF link transceiver).
The repeater is online at my shop for continued testing and work. Please use it as much as possible, to help me "shake out" any more bugs than may exist. The recent use has been invaluable to me, and was one reason the wide band noise became so apparent. Signal reports have come in from KB4ZMB, AC4UD, KQ4MS, KE4PUV, KD4UAI, K4CMH, N1GMV, KG4ENL, KD4WIW, WA4MJF, KE4VNX, WB4VOD, and others. Thanks for the help!
I've taken many photos of the ongoing work, and will post them on the website ASAP for your viewing enjoyment :-)
Click =>HERE<= to see pictures associated with work done on 4/4-5/01

The following activities occurred on April 2, 2001....
Lots more work was done to 147.39 today, in light of the scattered showers and such. Boy, this has been a busy weekend for repeater related work! Steve KD4WIW, Tom KE4NGH, Tim Richards (fellow Vulcan rider who is interested in ham radio), and I spent the day working on the repeater.
Modifications were made to the last voice message recorder, bracketry was fabricated for the message recorders and they were installed, permanent mounts for the controller were fabricated and installed, the receive preamp was mounted to the cabinet, lots more wiring was completed in the cabinet, rx and tx ports were installed through the cabinet, a new ac power distribution system and duplex receptacle installed inside of the cabinet, terminal strips were installed for various accessory connections, binding posts were installed for the battery backup connections, a new double shielded cable was fabricated and installed between the preamp and repeater rx, an audio delay board was installed in the controller, etc.... There is still a bit of work to do, but things are moving along pretty well.
I took some photos, to be posted on the website in a day or so. The repeater is running on a test antenna, a bit higher up now. Please have a check and see if you can hear it in your various locations.
Click =>HERE<= to see pictures associated with work done on 4/2/01

The following activities occurred on April 1, 2001....
4/1/2001 BULLETIN! Much new work was done at the Zebulon site in April of 2001. Wanna see it? Click =>HERE<= to check out part of the picture archives on this work.
Steve KD4WIW, Tom KE4NGH, Tim Richards (prospect for the amateur service!), Jay KQ4MS, and I were doing tower work all day today in Zebulon. We climbed up and down the Zebulon water tower waaayyy too many times to be fun, hehehe. I'm sure I'll be sore tommorrow! We climbed up to 150 feet, pulled up a lot of gear, swapped out a defective UHF antenna on the 442.400 repeater, removed a 220mhz antenna, rerouted a bunch of stuff for the KQ4MS-3 APRS node and W4RAL-7 Packet BBS node, eliminated a triplexer that was causing a little trouble, installed some new jumpers and replaced some leaky connectors and vapor seal, installed 2 new antennas (for the 29.620 and the 53.07 repeaters), about 400' of feedline, secured a bunch of cabling all over the tower (and I do mean ALL OVER!), cleaned up inside the repeater cabinet and pulled a bunch of needed service on the voice and digital systems (along with MUCH rewiring), and called it a day long after dark.
Things are progressing on the 147.39 repeater. I've gone through the duplexers and repaired/returned them (the lightning hit damaged one of the cavities). The receive preamp is rebuilt once again, and now installed. Much of the controller programming is now completed. 4 new voice messaging systems have been readied, and one if currently running on the repeater in test mode. I spent most of the day on Friday, working on a desense problem caused by wide band noise generated by the tx, but now have that corrected. Tim and I tracked down an intermittant problem with the tx on thursday night, and a good bit of mechanical work was done preparing and mounting hardware in the cabinet. The system is beginning to resemble a repeater, and is now very stable on frequency. Probably, Sunday night, it'll pop online from a higher "test" antenna at my qth.
Click =>HERE<= to see pictures associated with work done on 4/1/01


Some of the posts prior to this were not actually bulletins, but rather bits and pieces of history I found from newsletters and such to try and fill in some of the blanks. Much of the earlier work was not well documented...

3/23/2001 - The 147.39 repeater in Clayton was patched with some old mobile MastrPro stuff to limp us by, while I complete the new repeater. It's not so good, but it is working...sorta...

2/25/2001 - The 147.39 repeater in Clayton has finally bit the dust. Damage seems to be beyond repair (looks like a blow torch was used in the cabinet when it had an internal fire in the HV supply. I'm running wide open to get the new repeater finished and installed.

1/7/2001 - The 147.30 repeater in Wilson has gone crazy. A winter electrical storm damaged the controller, and the processor had to be replaced. All is back up and running now.

11/18/2000 - The 442.400 repeater in Zebulon is choking on a rogue carrier on it's input. Fox hunting is underway to locate the source.

7/12/2000 - The 147.30 repeater in Wilson is back up to speed, and the receiver sensitivity issue was traced back to a defective outboard rx preamp.

7/3/2000 - The 147.30 repeater in Wilson took a lightning stricke and is having problems. Have to schedule time to get to the site and make repairs...

4/6/2000 - The 147.39 repeater in Clayton had much work done today to resolve the TX noise problem that has begun to really drive us crazy. So far, so good...

4/1/2000 - The Zebulon site got a lot of work done today. New triband antenna installed, defective 440 antenna removed, and replaced the 220 rptr antenna with a new 10m ant for the 10m repeater receiver.

3/23/2000 - The 147.30 repeater in Wilson had a new PL decoder board installed. Kevin KT4BN took care of the chore and got the repeater back up and running nicely.

3/2/2000 - The 29.62 repeater receive site dropped offline due to a controller failure. The keying device in the controller's output board was replaced, and it is back on the air.

9/8/1999 - The 147.30 repeater in Wilson went off the air. It turns out that a contractor working in the elevator shaft accidentally hit a circuit breaker and shut the power off to it. After a 90 mile round-trip to the site and a breaker reset, all was back up and running.

8/31/1999 - The 147.39 repeater in Clayton had lost output and was very weak. The tubein the PA was replaced, output tuned up, and all is back on the air.

6/25/1999 - The 224.800 repeater took a lightning hit and destroyed the controller. It is offline awaiting repairs.

10/1997 - The 29.62 10m repeater receive site has been moved from Lizard Lick and is now operational at the Zebulon site.

8/1997 - The 224.800 repeater has been moved from Lizard Lick and is now operational at the Zebulon site. Thanks for Jay KQ4MS, Steve KD4WIW, and others for the antenna installation.

7/1997 - The 442.400 repeater has been moved from Lizard Lick and is now operational at the Zebulon site.

6/1997 - Efforts are underway to begin relocation of all equipment from Lizard Lick to the newly approved and readied site at the old Zebulon in-town water tower. Antennas and hardline are installed, and a new battery backup system is being built & installed in the cabinet.

3/1996 - Work is being done to get approval to use a water tower in Zebulon as a site to relocate the Lizard Lick repeaters to. All looks favorable, but more engineering details are to be supplied and more town hall meetings to attend to get all approvals. The Lizard Lick site is for sale, and loss of it is almost inevitable.

9/1995 - Monthly meetings are beginning with the Town Of Zebulon to hopefully get approval to outfit the old IN-Town water tank for repeater antennas and set it up as a repeater site.

7/1995 - The 147.30 repeater in Wilson received a controller firmware upgrade, a custom built power regulator module installed, additional blowers installed, and a UHF link radio system installed. It is finally linked full-time to Clayton via the 442.40 UHF repeater in Lizard Lick.

6/1995 - The 147.39 repeater #2 in Clayton was set to require a PL of 88.5 to access it, full time. A message was included in the voice ID'r to make users aware of this. Much local opposition arose and many felt this was an attempt to "close" the repeater...it was not. It was a technical way of stopping the non-stop kerchunking caused by splatter from wide band military data bursts being transmitted from Ft Bragg on 148.00 (only 10khz above the 147.99 input)

6/1995 - The 147.39 repeater #2 in Clayton was was knocked off the air yet again (!), by another lightning strike. This damaged the power supply and PA, but spare parts were available and it was back on the air quickly.

6/1995 - The 147.39 repeater #2 in Clayton was was knocked off the air for a day due to another lightning strike. There was only a fuse blown, and it was repaired quickly.

2/1995 - The 147.39 repeater #2 in Clayton was was supplied by Tom W4SIS and readied for installation. It was an old MastrPro repeater with a tube-type PA, and worked well. It was tuned up, put on freq with new crystals, and a controller installed. The Clayton site was back up!

1/1995 - The 147.39 repeater #1 in Clayton was struck a death blow by lightning. It was a total loss. Even the cavities had the coupling loops blown off of them.

7/1994 - The 224.800 repeater was placed on the air at the Lizard Lick site. All was running well and coverage reports were coming in.

5/1994 - The 29.620 repeater was placed in operation at the Lizard Lick site. Vertical separation and lower power of 1 watt were used to get it on the air. Split site operation will be a necessity for this repeater to operate correctly.

5/1994 - The 147.39 repeater in Clayton received a much needed tune-up when the transmitter began generating wide-band noise that would desense the receiver.

3/1994 - The 442.400 repeater was placed on the air at the Lizard Lick site. All was running well and coverage reports were coming in.

2/1994 - The 147.30 repeater in Wilson had an external Astron power supply with blowers added to support the Aerotron amp that was installed.

1/1994 - The 147.30 repeater in Wilson had a power amplifier from an Aerotron transmitter grafted in, and it was back up and running at about 50 watts.

12/1993 - The 147.30 repeater in Wilson had the power amplifier to blow up, literally days before the TEARA Christmas party in Wilson. A temporary power amplifier was connected and it was back up and running at 5 watts,

11/1993 - The 147.30 repeater in Wilson is troubled with controller bugs, duplexer problems, antenna problems. We worked at that site several nights/week and every weekend. All was finally resolved.

8/1993 - The 147.390 repeater in Clayton blew the power amplifier, again. It was repaired, and forced air cooling was added to the PA heat sinks.

7/1993 - A repeater site in Wendell (Lizard Lick) was procured and readied for installation of a few member owned repeater systems. Plans are to install a 440 and a 220 repeater, and part of a 10 meter repeater.

6/1993 - A remotely controllable squelch circuit was added to the 147.390 repeater in Clayton, and this greatly helped in controlling "kerchunking" due to tower noice.

5/1993 - The 147.015 repeater in Wilson was finally co-ordinated with the call sign of WA4UQC and changed to 147.30. The co-ordination required an antenna pattern adjustment to null the signal to the south, and to use a PL of 88.5 for access.

3/1993 - The 147.390 repeater in Clayton blew the power amplifier and was repaired.

11/1992 - Another VHF repeater was assembled on 147.015 and installed in Wilson. Plans to link it back into the original 147.39 repeater are ahoof. The frequency of 147.015 belongs to Kirk KK4YP, and efforts are being made to coordinate a frequency for which to permanently operate this machine on.

6/1992 - KK4YP, WB4IUY, and a few others installed a new UHF repeater in Thanksgiving. It is located about 10 miles east of Clayton at about 235 feet on a commercial tower. The frequency is 444.0 and is one of the wider coverage UHF repeaters in the eastern part of NC.

2/1992 - Several night time investigation sessions were pulled at the Clayton site to determine the problems with mixing on the 147.39 repeater that only seem to happen late at night. Tower rectification was found to be the problem...rusty tower section junctions...

Monday, March 17, 2008

Zebulon RPTR Site Updates...

3/17/2008 - The new Zebulon repeater site is now up and running. The 442.40+ repeater, a commercial 
repeater, and 2 of the packet nodes (W4RAL-7 on 147.54 & K4RTP-7 on 145.77) are now on the air. Work is underway to get the 29.620, 53.07, & 224.8 repeaters in the cabinet and running again.

The pic on the right is the re-installed cabinet from the old site with a fresh coat of paint, 3 new blowers, a new battery backup system, dual chargers, full-time 12vdc supplies, and part of the equipment installed. The battery backup supplies 175 A.H. of power, with the ability to dump over 1000 amps at surge.

Steve KD4WIW designed and installed a stainless steel top-hat on the cabinet, to keep water off and hopefully reduce the possibility of a leak that could allow water to enter from above the equipment. The cabinet is sealed at all openings, with the exception of three outward-blowing fans at the top and bottom, and 1 filtered inlet near the bottom of the cabinet. Feedlines are brought around and in through the bottom of the side-mounted enclosure seen on the RH side of the cabinet in this picture.

Below is a pic of the backup batteries... 



Below are pics of the packet nodes, commercial gear, 440 repeater, and one of the link radios on my workbench... 




 
Lastly, for now, here's a pic of my faithful helper... Bridgette! 


 Dave WB4IUY




Saturday, June 8, 2002

Clayton Repeater Site 6/8/02



On 6/8/02, more work was done at the Clayton repeater site...mostly work/upgrades to the antenna systems. The folks out at the site were Steve KD4WIW, Jay KQ4MS, Reg W4REG, Ron K4JDR, and Dave WB4IUY. I took a few pictures while up the tower, to give some of you a better feel for what things look like at 200 feet above the ground, while standing on a piece of Rohn 25 tower... Here are 10 photos for your enjoyment:


This is a shot looking down at the ground from about 190 feet. Notice KQ4MS's truck (rh side) and Ron K4JDR's truck (LH side). The white antenna is used by the new K4JDR 444.150 pl 100hz repeater, and partially shared by the W4RAL-4 145.01 packet node.
 

Here's a picture of the 147.39 repeater antenna mounted on the top of the tower at 200'. Boy, the sky was nice and blue!

 

Here's a picture, taken through the tower, of the south side of Clayton. Whew, the birds love this tower, check out the white stuff. It was EVERYWHERE!
 

This picture is a bit farther south, shot through the tower at a different angle. The vertical tubing in the picture is part of a low-band 3-bay array that will soon be part of the 10 meter repeater's receiver system. This should dramatically improve the repeaters ability to receive weak signals on 29.520. 
 

This picture is of the water tower at hwy 42 and I-40's intersection...probably 10+ miles away. Visibility was pretty darn good from up there!
 

Hey Ron!!!! Hehehehe....there's Ron K4JDR at the bottom of the tower, looking up to help get the alignment correct of a bracket I was working on.

 

Waaaaaaayyyyyyy down there are two motorcycles... They are Steve KD4WIW and Dave WB4IUY's bikes. We rode those to the job. It was such a nice day out, it was a shame to waste it by riding in a steel cage!!

 

Here's a picture shot across the western edge of Clayton and towards Garner. Man, it's beautiful country to view from up there!
 

Here, I'm looking back down at the tower crew. Wow, they sure do look to be a loonnnggggggggg ways down there! Are they really people, or just bugs??
 


 This last picture is of the buildings in south Raleigh. I screwed the telephoto lens on for this shot, to help you see them better. The big towers on the left are channel 5 and others in the Aubern area.

After this work was done, the W4RAL-4 packet BBS node and the 444.150 pl 100 UHF repeater were returned to service. We rode out motorcycles (with KQ4MS in tow in his truck) over to Jimmy K4CMH's house to look at his tower work (to be done), and finally on to WA4MJF's shack to climb the tower and make an adjustment to the W4RAL-5 BPQ switch yagi. Twas a good day for antenna work, indeed! 


Dave WB4IUY

 

Tuesday, May 21, 2002

Construction of the new 147.39 Rptr #3

A new 147.39 repeater is under construction for TEARA, and is on the air in 'test mode' at the time of this writing. Temporarily located near Rolesville, in the shop of WB4IUY, the new repeater is already getting signal reports and some activity from area amateurs. The following pages will contain a growing list of images for you to view. At the right is a picture of Steve KD4WIW, installing some of the terminal strips to be used to interconnect the controller to external devices.



 
Above is a picture of Tim Richards, as he completes the assembly of the Digital Voice Recorders. These are used to store various messages for the repeater in real human voice.



Tim (R) is installing a set of connections for the backup battery power input. The repeater will be fitted with a system that will change the courtesy tone and reduce output power when operating from emergency power. Steve KD4WIW (L) is working on the mounting brackets for the repeater controller 

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The new repeater, sitting atop the HUGE Wacom duplexer. The duplexer is designed to handle high power, and should handle about anything we can afford to throw at it. Excuse the engineering department at WB4IUY...as usual, it is in a state of flux from several projects underway at once.



Here's another shot of the new repeater, with a myriad of wires and connections hanging all about. This phase is necessary, as _nothing_ ever works as one would expect. Also, it's always necessary to pull pieces of the repeater out for adjustments and debugging.


Here's a quick shot of other repeater projects underway. The gray cabinet is part of the new 442.300+ repeater, which will serve as the backbone for the 29.62 (10 meter) and 53.07 (6 meter) repeaters. The repeater in the bottom right of the photo is the 224.80 repeater. The next farthest assembly on the workbench is the 29.620 repeater transmitter and linking equipment (now on the air from my shop). On the distant workbench, just beyond and to the left of the gray cabinet, is the 10 meter repeater's receiver and linking equipment (also running from the shop for testing)  
 

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The photo above is of the repeater as it continues to progress towards it's completed state. It was operational at the time of this photo. Here, you can see the two digital voice announcers (in white) installed in the rack, new blowers up high atop the PA's heat sinks, and a RCA test unit (sitting on the duplexer, along side of the repeater) connected for measurements.

Here, the repeater was online, retransmitting a local user, and operating at about 55 watts from the duplexer and into the antenna. With about 3db of duplexer loss, the transmitter would have to produce about 110 watts to get this much usable power from the cavities.



Here's a better picture of the digital voice announcers, and the S-Com 6K controller (far down in black).


Considerable testing was performed on the repeater's receiver sensitivity, when in "repeat" mode. The receiver was very sensitive, but would often become desensitized when the transmitter was online. Lots of testing was performed on the duplexers, transmitter, exciter, etc, in an effort to isolate the problem. Finally, it became apparent that the transmitter was intermittently generating wide band noise and exhibiting some instability in tuning. Here's the repeater, awaiting PA surgery...





Late in the night of 4/4, I decided to replace the transmitter's PA (power amplifier) assembly. On 4/5, Steve KD4WIW and I met to formulate a plan and decide what we'd use for the PA. We were all set to pull the entire RCA transmitter (exciter) and PA, and replace it with a 100 watt Motorola Micor (requiring the modification of the Micor, a lot of hardware and electrical modifications, etc) when we were able to locate an exact replacement RCA Series 1000 power amplifier. Here's Tim salvaging the replacement PA from another radio, to be transplanted into the repeater...



Steve, Tim, and I began work on 4/5 around 7pm, and by about 11:30pm, a new power amplifier was installed and tuned. The wide band noise problem is now non-existent, and the repeater rx/tx performance in "repeat mode" is what we were hoping for. Here's Tim (L) and Steve (R) transplanting the new PA board into the repeater. That's NO SMALL FEAT on a RCA Series 1000 PA!

Here, the last jumpers and connections were being made by Steve KD4WIW on the new PA board. After alignment, the PA was making better than 100 watts

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Here's a shot of part of the control system, including the refurbished S-Com 6k controller (black rack mount case in the bottom of the photo). Just above the 6k is part of the original RCA interconnect panel, and two Interalia Digital Voice recorders (in white at the top of the photo). The Interalia DVR's were originally used by the phone company to store messages. They were repaired from salvage and modified for use in our repeater application 

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This is a picture of the new DC blowers added to the repeater. By using DC blowers powered from the main 12vdc buss, the repeater will receive adequate cooling even in the event of operation from backup battery power. Two blowers are attached to the PA (large heat sink), and one blower is attached to the power control regulator bank (small heat sink).


This is a picture of the new cooling fans from the back side of the repeater. The fan on the extreme left actually passes some air down the backside of the rack, providing additional cooling to the power control board (seen here as a light beige pc board)




Here, Steve KD4WIW is completing the installation of new back up batteries for the DVR's, and cleaning up the debugged control wiring for the controller/DVR interface




A Radio Shack talking clock is being gutted and modified to provide remote time of day announcements over the repeater. The repeater will automatically 'speak' the time of day at the top of the hour. In addition, users will have an access code allowing the time of day announcement to be requested at will.


Another talking function being interfaced to the repeater is the initial ID'r. The initial ID is usually the first message to be played when the repeater is 'awakened' from sleep. This is being built from the electronics originally used in a talking greeting card by Hallmark. You can see the insides of the greeting card here, with the tiny light green PC board being the voice storage module to be removed and interfaced tot he repeater. This module has an estimated memory life of over 100 years!

Dave WB4IUY
www.WB4IUY.net

 

147.39 Repeater #3 Online!

 
On 5/21/2002, the newly assembled 147.39+ repeater was installed in Clayton and back on the air. This is from the old website...


'WB4IUY repeater in Clayton, NC. PL 88.5' is the voice of WB4IUY heard on this repeater every 10 minutes (when in service). This repeater is sponsored by the Triangle East Amateur Radio Association (TEARA). The repeater is located on private property, just south of Clayton near hwy 42 west. 





This picture on the right is the repeater (in the gray and beige enclosure), sitting atop the new repeater and node enclosure at the Clayton NC site. It is constructed in a RCA series 1000 repeater cabinet, and uses an RCA receiver and exciter strip. The PA is from a GE MastrII, the power supply is largly homebrew, and the interstage amplifier (between the exciter and PA) is a modified Aerotron Mpac module. An ARR GaAsFet receiver preamplifier is installed internally to improve weak signal performance. The controller is a refurbished SCOM 6K, rebuilt from parts of two controllers previously destroyed by lightning, and updated to include a digital delay to help hide squelch bursts. The digital voice announcers were built by Interalia and have been modified to include large capacity outboard battery backup. These Interalia units previously served time in the telephone industry. The repeater has 3 additional dc blowers installed to keep things cool during long transmissions. Circuitry was added to include CTCSS encode/decode for linking and interference control. A motorola UHF Micor was used for remote control and linking via RF.



This is an open repeater, although it may require a sub-audible tone of 88.5 hz for access on occasion. This is necessary to control unintentional interference generated by commercial sources as well as that which occurs during band openings. Several cavity filters are required to maintain control of the repeater and minimize interference from local hi-powered paging systems and commercial repeaters, as well as reduce the receiver desense caused by the high levels of RF from local co-located systems on a local broadcast tower. Some of these cavity filters are shown in the picture to the left.


This repeater also shares it's feedline and antenna system with the W4RAL-4 BBS node. This photo shows parts of the mixing network that was designed to allow the voice repeater on 147.39/99 and a digital node on 145.01 to co-habitate the same site sucessfully.

This repeater replaces the previous GE MastrPro repeater, described in the link info contained HERE. Being in a high spot, this tower is a regular attraction for lightning strikes. The previous repeater was destroyed by lightning, and this machine has been rebuilt from the ground up since it's destruction during the spring of 1997. The next photo to the right is a picture of the repeater with it's front panel removed, exposing the programming ports of the voice announcers and other components. That's Steve KD4WIW in the rear of the repeater, after having just installed a fresh batch of PolyPhaser lightning protection devices into the repeater's feedline. We DON'T want to rebuild this any time soon!!


 The tower structure is about 200 feet tall, and the repeater antenna occupies the top perch. The repeater's primary antenna is a Sinclair 4 bay dipole array fed through about 300' of 1 5/8" Andrews heliax. The Clayton site is about 335 feet above sea level, and the antenna is about 535 feet above sea level!

The photo below shows the tower structure. At the very top is the repeater's Sinclair 4-bay dipole array. You can view some pictures taken from the top of this tower by clicking HERE!


Sunday, April 1, 2001

Zebulon Rptr Site Update

 
The above picture was taken on 4/1/01, at the old Zebulon site on Vance street. You'll see Tim Richards on the left of the tower, and me (WB4IUY) on the right side. In this photo, we were preparing the new 440 mhz antenna for installation on top of the tower mount. This antenna replaced the old Diamond vertical that had become somewhat noisy. The Zebulon site is actually the old water tower in the center of town, and we installed a Rohn tower on the catwalk. The top of the Rohn tower was fitted with a custom 'tophat' with 3 arms and an additional antenna mount in the center. This allows a total of 4 antennas to be installed. Currently, there are antennas installed for the 29.620 (10 meter) repeater, the 53.07 (6 meter) repeater, the 144.39 and 147.54 APRS and Packet BBS nodes (both 2 meters), and the 442.40 (70cm) repeater. The 440 and 2 meter antennas are fed via 2 runs of 1 5/8" hardline, while the 6 and 10 meter antennas are fed with 9913.





Here's a picture of Jay KQ4MS and Alisha assembling a monster-sized antenna for the 6 meter repeater. The weather was great (for an early day in April) and we were able to replace the 440 antenna, remove the 220 antenna, install new antenna for 6 and 10 meters, and install/route/secure two new runs of feedline for the 6 and 10 meter antennas. In addition, much work was completed inside of the repeater cabinet...including removal of a defective combiner, rerouting of much dc and control wiring, repairs and maintenance to the DC power system, and debugging of the APRS PA. 

Dave WB4IUY