Monday, February 24, 2020

WB4IUY 442.400 Rptr back on!

After a long period of inactivity, I'm in the process of getting all of my repeaters cleaned up, checked out, minor repairs made, and readied for going back on the air. Here's a couple of photos of the 442.400 repeater, online in my work shop. I originally built this back in 1993. I've made a few adjustments, and so far, all is running good. The PA is running at low power (15 watts), and it is carrier access. I do have it set up for a sub-audible tone of 88.5, but that is disabled at the moment. It's running on a test antenna out behind the shop, only about 20 feet off the ground. 

This will be going back on in the stack of repeaters: 29.620, 53.07, 147.39, 224.80, & 442.400. I'll post more of the permanent installation, once the antenna work is completed. 



This repeater uses a 6 cavity Sinclair duplexer on top (light brown enclosure on top of the radio), a homebrew bandpass cavity (gray in color) stacked on top of the duplexer. The Sinclair duplexer was originally used in the commercial service a few mhz above the 70 cm amateur band. They were repaired and retuned for the input frequency of 447.400 and the output frequency of 442.400. The bandpass cavity was built from a scrap 800mhz analog cell site cavity. The repeater was built from a Motorola Micor mobile radio used by the NC Forestry Service on about 452/457 mhz.




The controller is mostly homebrew, using a Communications Specialists CW ID'r to handle identification chores. All timing (time-out, COS, tx hang timer, ID front porch timer, etc.) is analog and built from 555 timers and discrete components. Audio processing is also homebrew using LM324 op-amps. All audio mixing and controller circuitry is self-contained within the Motorola Case, making for a compact UHF repeater. A pl of 88.5 is re-encoded on it's output signal during COS activity using Selectone encoders. This is for linking purposes.

Dave WB4IUY
www.WB4IUY.net

 

Friday, February 21, 2020

Heathkit HM-102 Watt Meter / SWR Meter

This is probably one of the most popular HF Power & SWR Meters Heathkit ever made. You'll pretty much always find these at every hamfest. Today, they sell for as much as $75, and I've bought some for as little as $10. They're very easy to repair and calibrate, and work nicely on the ham bands from 160 through 10m. I've found them to be fairly accurate (certainly usable) on 6m. Good up to 2000 watts, and can measure SWR with less than 10 watts excitation. I currently have several of these. This is one I bought back around 1991, and use it with my Heathkit HW-101 transceiver. 



 

Wednesday, February 19, 2020

10 Meter Repeater RX Antenna rebuild...

This is a Hy-Gain Super Penetrator CLR2 antenna I picked up many many years ago for the 10 meter repeater. For years, I used fiberglass antennas alike the Big Stick or the Antron 99 for the repeater. After several lightning strikes on the 10 meter repeater sites, as well as strikes on the 2m and 440 repeater sites using fiberglass antennas like the Diamond and Anli antennas, I'm DONE with fiberglass antennas. It's a proven fact that fiberglass antennas develop a strong opposing charge on the shell as wind blows across them during a storm, making them a target for lightning. They're not so bad for side-mounted or low altitude installations. Stay far, far away from a fiberglass antenna for high altitude repeater installations, use only DC grounded metal antennas. 

The first step in this rebuild is to remove years and years of oxidation from the aluminum. I like to use Scotch-Brite pads for this. They easily remove the oxidation and really bring an aluminum antenna back to a nice shine. Disassemble the antenna and be sure to clean into all of the joints. Here's a quick pic of before and after on the 10 meter receiver's receive antennas, after just a few seconds of cleaning with a red Scotch-Brite pad. I'm pointing at a spot I just cleaned...


Dave WB4IUY


Yaesu FT-101EE Overhaul...

Here's a few pics and info on a Yaesu FT-101EE I overhauled for a friend. These are GREAT rigs, I've owned and rebuilt several over the years. Beautiful RX audio, stable VFO, great TX audio. Lots of tricks and mods for them, not to mention the cool looks of this venerable rig. 

I like to start off with a working radio, if even working poorly. If it's not working, repair it to a point where it is before getting too deep in the restoration. Typically I start by cleaning all of the card connections, rotary controls & switches, and air variable cap rotor wipers with Deoxit D5. Spray and clean all wafers of the band switch assembly. Next, I replace all of the electrolytic caps throughout the rig with new units, I think around 65 pieces. After rebuilding each board, I reinstall it in the radio and power up for a quick test. Replace all power resistors in the PA cathode and grid circuits. Install the driver coupling cap mod. Test and replace driver / PA tubes as needed. Using a service manual, install all documented mods and updates. Perform a full alignment on the RX & TX. Replace all indicator lamps. When finished, these radios will give a modern day rig a good run for the money, and provide many years of dependable service. Here's a few pics of the process...

On the bench, ready for surgery...


Some of the terminal boards have caps that have to be replaced, and aren't easy to get to...

PA compartment open, new filter caps installed (much smaller than the OEM HV caps!)...


Boards laid out, repopulated with all the new caps...

Some of the caps removed and replaced. Notice how tall the HV caps were. The new HV caps are about 1/4 the size, but have higher capacitance and voltage ratings!


Cleaning the rotary switch wafers...


The gray colored cap in the upper edge of the photo needs replacing...
 

Replacing more caps...

Bags of caps, awaiting installation...

Notice the burned resistors in the PA screen grid circuit...

Replacing more caps...

 Notice the difference in the size of the old caps vs. the new caps...

Replacing the driver coupling cap under the trimmer board...


The old HV caps, awaiting replacement...




Getting alignment...

All completed and on the air!



A quick video after the overhaul...


I always say this...I LOVE these rigs :-) I was working in a 2-way shop in the 70's when these were popular. Being a young kid, I never had the money to actually own one, but I got to operate many on the air and loved them.

Dave WB4IUY
www.WB4IUY.net





My 10 Meter Repeater Featured in Magazine!

Back in 1996, I walked to the mailbox one morning, and found a copy of a Japanese magazine - 29MHZ FM Radiosport. I was a little confused, as it was mostly in Japanese. I thumbed through the magazine, and realized they had a feature, multi-page article on my 10 meter repeater! Wow, was I ever surprised. I contacted the author, then JH7LGJ, and thanked him. 

Thinking back, Japanese stations were heard regularly on the repeater at night. The repeater has been on the air since 1994, and with sunspot cycle 22 being so strong, it seems it was heard in Japan quite often. The repeater transmitter was running about 350 watts carrier, and would often transmit from before sunrise, until well after 11pm local. Here's a few pics of the magazine...





I have since rebuilt the repeater, and made many changes. Here's a coupe of links to the original installations and info about their builds...

More about the repeater layout and construction at:  



Dave WB4IUY
www.WB4IUY.net